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EV Charger Design & Commissioning

Engineering Intelligent EV Charging Systems

Complete design, engineering, simulation, testing, and commissioning of EV charging systems for residential, commercial, and utility-scale applications. From AC chargers to DC fast chargers with advanced power electronics and grid integration.

15+
Charger Projects
350kW
Max Power Range
98%
Success Rate
10+
Charging Standards

Our EV Charger Engineering Services

We deliver complete solutions for EV charger design, testing, and deployment—from circuit-level development to final commissioning.

AC & DC Charger Design (Level 1, Level 2, Level 3, Fast DC)

Comprehensive engineering support for all EV charging types.

Level 1 & Level 2 AC Charger Engineering
DC Fast Charger (20kW–350kW)
Power Electronics Converter Design
Control & Regulation Circuitry
Thermal & Safety Engineering
Core Expertise

PCB-Level Charger Circuit & Power Module Design

Engineering of all internal electronics and control hardware.

OBC (Onboard Charger) Modules
Power Factor Correction (PFC) Circuits
DC-DC Converter Boards
Gate Driver & Control Circuits
High-Power PCB Layout (1–8 Layers)

Charging Standards & Connector Integration

Full compliance with global EV charging standards.

J1772 / Type 1
CCS / Combo
CHAdeMO
GB/T
J3400 (Tesla NACS)
V2G (Vehicle-to-Grid) Capable Design

Simulation & Power Electronics Validation

We validate charger performance through advanced modeling and simulation.

MATLAB/Simulink Charger Modeling
PSIM / PLECS Switching Analysis
Proteus / LTspice Circuit Simulation
Efficiency, THD & Power Quality Testing
Thermal Stress & Reliability Checks

Manufacturing-Ready Engineering & Prototyping

We support clients through the full hardware development cycle.

Schematic Design
Multi-layer PCB Routing
BOM, Gerber & Fabrication Files
Prototyping Support
Lab Testing & Debugging

Installation, Testing & Commissioning

End-to-end commissioning support for safe and reliable operation.

Load Testing & Functional Verification
Communication Protocol Setup (OCPP, CAN, Modbus)
Protection System Testing
Grounding, Earthing & Safety Compliance
Grid Connection & Utility Coordination

Smart Features & Connectivity Integration

Add intelligence and remote control capability to any charger.

OCPP 1.6 / OCPP 2.0.1 Support
Wi-Fi, LTE, Ethernet Integration
Mobile App Connectivity
Smart Metering & Billing
Remote Monitoring & Diagnostics